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a:4:{s:8:"template";a:1:{s:27:"Work Instruction-print.html";b:1;}s:9:"timestamp";i:1363585875;s:7:"expires";i:1363589475;s:13:"cache_serials";a:0:{}}WI 5016 - Part Splitter Instructions
Created | Modified | Rev. | Changed by | Change |
08/09/05 | 08/12/05 | 1 | Mathias | Document System Change |
Control Descriptions: | |
Main Disconnect | Supplies power to machine |
Main Power On | Powers controls/servos/pneumatics for machine |
System Emergency Stop | Unpowers controls/servos/pneumatics |
Fault Reset | Resets controls after a fault |
System Faulted Light | Indicates if a fault has occurred |
Tooling Return | Used in conjunction with Unload Servo Pos-Neg to home machine |
Tooling Home/In Cycle Light | Indicates if machine is in home position or cycling when flashing |
Cycle Start | Starts splitting cycle |
Cycle Stop | Stops splitting cycle |
Mode Select Man-Auto | Switches between manual and automatic modes |
Model A-B | Switches between tooling set A and tooling set B |
Trans Servo Fault Reset | Resets transverse servo in case of fault |
Trans Servo Faulted Light | Indicates if transverse servo has faulted |
Unload Servo Fault Reset | Resets unloading servo in case of fault |
Unload Servo Faulted | Light Indicates if unloading servo has faulted |
Trans Servo Pos-Neg | Used to jog transverse servo when in manual mode |
Unload Servo Pos-Neg | Used to job unloading servo when in manual mode |
Hold Down Cyl Pos-Neg | Used to activate hold down air cylinder when in manual mode |
Knife Cyl Pos-Neg | Used to activate knife air cylinder when in manual mode |
Unload Cyl Pos-Neg | Used to activate unloading air cylinder when in manual mode |
Basic Starting Procedure: | |
1 | Turn power disconnect on. |
2 | Press main power button, pull out Emergency stop button if needed. |
3 | Press fault reset, then Press Trans Servo Fault Reset and Unload Servo Fault Reset, in that order. With this done the red lights below the reset buttons with go out, flash once, then remain off. |
4 | Turn the Mode Select switch to Manual. |
5 | Press and hold the tooling return button, while holding the Unload Servo switch in the negative position. This will put the machine in a homing sequence. Once the Unload Servo has entered the confines of the guarding it will stop, then resume, you may remove your hands at this time. If the servo is already within the confines of the guarding, it may take a few seconds to begin moving, after which point you may release the controls. Note: if the controls continue to be held after the machine has completed its homing sequence, the unloading servo will automatically extend fully. If this happens simply re-home, and release the controls sooner than before. When the machine is in the home position the Tooling Home button will light up. |
6 | After homing the machine can then be unloaded by turning the Unload Servo switch to Positive. Once this is done it will be necessary to re-home in the same procedure as above. |
7 | Loading parts is accomplished by loading them into the top of the magazine and lowering them into place using a machinist scale or equivalent instrument. |
8 | With parts loaded, and system in the "home" position, turn the Mode Select switch to Auto. |
9 | Press Cycle start button to begin splitting. |
10 | Pressing Cycle stop button at any time will stop the machine after the current cycle is complete, and retain its current part count. Any other method of stopping the machine will require resetting of the machine and reloading of empty tubes. |
11 | When all tubes are filled, the unload servo will fully extend, and await reloading and homing. |