149 a:4:{s:8:"template";a:1:{s:27:"Work Instruction-print.html";b:1;}s:9:"timestamp";i:1363585875;s:7:"expires";i:1363589475;s:13:"cache_serials";a:0:{}}WI 5016 - Part Splitter Instructions


Created Modified Rev. Changed by Change
08/09/05 08/12/05 1 Mathias Document System Change



Control Descriptions:
Main DisconnectSupplies power to machine
Main Power OnPowers controls/servos/pneumatics for machine
System Emergency StopUnpowers controls/servos/pneumatics
Fault ResetResets controls after a fault
System Faulted LightIndicates if a fault has occurred
Tooling ReturnUsed in conjunction with Unload Servo Pos-Neg to home machine
Tooling Home/In Cycle LightIndicates if machine is in home position or cycling when flashing
Cycle Start Starts splitting cycle
Cycle StopStops splitting cycle
Mode Select Man-AutoSwitches between manual and automatic modes
Model A-BSwitches between tooling set A and tooling set B
Trans Servo Fault ResetResets transverse servo in case of fault
Trans Servo Faulted LightIndicates if transverse servo has faulted
Unload Servo Fault Reset Resets unloading servo in case of fault
Unload Servo FaultedLight Indicates if unloading servo has faulted
Trans Servo Pos-NegUsed to jog transverse servo when in manual mode
Unload Servo Pos-Neg Used to job unloading servo when in manual mode
Hold Down Cyl Pos-NegUsed to activate hold down air cylinder when in manual mode
Knife Cyl Pos-NegUsed to activate knife air cylinder when in manual mode
Unload Cyl Pos-NegUsed to activate unloading air cylinder when in manual mode

 

 

Basic Starting Procedure:
1Turn power disconnect on.
2Press main power button, pull out Emergency stop button if needed.
3Press fault reset, then Press Trans Servo Fault Reset and Unload Servo Fault Reset, in that order. With this done the red lights below the reset buttons with go out, flash once, then remain off.
4Turn the Mode Select switch to Manual.
5Press and hold the tooling return button, while holding the Unload Servo switch in the negative position. This will put the machine in a homing sequence. Once the Unload Servo has entered the confines of the guarding it will stop, then resume, you may remove your hands at this time.

If the servo is already within the confines of the guarding, it may take a few seconds to begin moving, after which point you may release the controls.

Note: if the controls continue to be held after the machine has completed its homing sequence, the unloading servo will automatically extend fully. If this happens simply re-home, and release the controls sooner than before.

When the machine is in the home position the Tooling Home button will light up.

6After homing the machine can then be unloaded by turning the Unload Servo switch to Positive.

Once this is done it will be necessary to re-home in the same procedure as above.

7Loading parts is accomplished by loading them into the top of the magazine and lowering them into place using a machinist scale or equivalent instrument.
8With parts loaded, and system in the "home" position, turn the Mode Select switch to ‘Auto.’
9Press Cycle start button to begin splitting.
10Pressing Cycle stop button at any time will stop the machine after the current cycle is complete, and retain its current part count. Any other method of stopping the machine will require resetting of the machine and reloading of empty tubes.
11When all tubes are filled, the unload servo will fully extend, and await reloading and homing.